Product Description
Product Description
| ITEM | GOODS DESCRIPTION | QTY | TECHNICAL SPECIFICAITON AND DESCRIPTION |
| 1 | Oil free air compressor | 2 | L type oil free air compressor capacity:12M3/min, air pressure:4.0Mpa |
| 2 | Air tank C-2.0/40 | 1 | It is the storage of compressed air, buffering and temperature cooling(when the air stored in the air tank, the air temperature will cool down, it can also partly separate the air dirt and water) |
| 3 | Pre-filter | 1 | Protect of air dryer, capacity 24m3/min, pressure:4.0Mpa. |
| 4 | Air dryer | 1 | Clear all the water in air,capacity 24m3/min ,pressure: 4.0Mpa.meantime, the oil dirt would be partly separate alone with the water. |
| 5 | Post-filter | 1 | Post filter Capacity: 24m3/min,pressure:4.0Mpa. |
| 6 | Precise filter | 1 | Precise filter Capacity 24m3/min,pressure:4.0Mpa. |
| 7 | Caton filter | 1 | Caton filter Capacity 24m3/min,pressure:4.0Mpa. |
| 8 | Combine pallet for item 3-7 | 1 | Item 3-7 are combine in 1 pallet, installation is quite simple. This unit have automatic water drain valve. |
specifications
model:HLW-25/40
| item | description | |
| model | HLW-12/40 | |
| type | Water-cooling L type piston 3cylinder 3stage compressor | |
| Compress material | air | |
| capacity | m3/min | 12(input air Capacity) |
| pressure | Mpa | 0.1(A) |
| temperature | ºC | ≤40 |
| pressure | Mpa | 4.0 |
| Installation power | KW | 132 |
| noise | dB(A) | 75 |
| voltage | V/Ph/Hz | 380/3/50 |
| Cooling type | Water cooling | |
| Output Air temperature | ºC | ≤ 150(before cooling) ≤ 60(after cooling) |
| Lubricating oil temperature | ºC | ≤ 60 |
| Lubricating way | gear pump pressuring lubrication | |
| Motor protecting level | IP54 | |
| Impact level | mm | ≤28 |
| Crankshaft rotate speed | r/min | 580 |
| Output outlet diameter | 1.5″ | |
| Cooling outlet diameter | 1.5″ | |
| Inlet water temperature | ºC | 10-32 |
| Output water temperate | ºC | 15-37 |
| Cooling tower | T/h | 30 |
| Machine size | mm | 4050*1750*2380 |
| weight | kg | 6000 |
Air tank
1,high pressure air tank
model:2.0m3/4.0Mpa
specifications
| capacity | M3/min | 2.0 | ||
| Max pressure | MPA | 4.0 | ||
| Max inlet air temperature | ºC | <100 | ||
| Max environment temperature | ºC | 38 | ||
| Safety valve,gauge,manual water drain. | TANK Certificate | |||
| SIZE | mm | Inner diameter 800*2319 height | ||
| Function of air tank |
It is the storage of compressed air, buffering and temperature cooling(when the air stored in the air tank, the air temperature will cool down, it can also partly separate the air dirt and water) | |||
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- repressure air treatment system
1 dryer
| capacity | 25Nm3/min | |
| Work specifications | Max input air pressure | 4.0Mpa |
| Input air temperature | ≤80ºC | |
| Pressure dew point | 10-15ºC | |
| Working environment temperature | <46ºC | |
| refrigerant | R22 | |
| power | 4.8kw | |
| Cooling way | Air cooling | |
| Compressor | japan | panisonic |
| Power | voltage | 3phase/380V/50Hz |
| Piping | Inlet diameter | DN80 |
2, filter
Pre-filter
| capacity | 25 m3/min |
| Max air pressure | 4.0Mpa |
| Input air temperature | ≤60ºC |
| Dirt rate | normal |
| Oil rate | normal |
| Work temperature | ≤45ºC |
| structure | Filter element |
| Inlet and outlet diameter | DN80 |
| installataion | Inside room |
(2)post filter
| capacity | 25 m3/min |
| Max air pressure | 4.0Mpa |
| Input air temperature | ≤60ºC |
| Dirt rate | normal |
| Oil rate | normal |
| Work temperature | ≤45ºC |
| structure | Filter element |
| Inlet and outlet diameter | DN80 |
| installataion | Inside room |
(3)precise filter
| capacity | 25 m3/min |
| Max air pressure | 4.0Mpa |
| Input air temperature | ≤60ºC |
| Dirt rate | normal |
| Oil rate | normal |
| Work temperature | ≤45ºC |
| structure | Filter element |
| Inlet and outlet diameter | DN80 |
| installataion | Inside room |
(4)carton filter
| capacity | 25 m3/min |
| Max air pressure | 4.0Mpa |
| Input air temperature | ≤60ºC |
| Dirt rate | normal |
| Oil rate | normal |
| Work temperature | ≤45ºC |
| structure | Filter element |
| Inlet and outlet diameter | DN80 |
| installataion | Inside room |
Detailed Photos
Installation Instructions
We have a professional after-sale service team, before the machine arrive, we will give consulting service about the machine’s place, electricity, and water preparation works. after the machine arrives in the customer’s factory, we also send the engineer for installation and make training for the customer’s engineer, customer should take charge of the engineer’s travel cost, board and lodging , and labor cost.
Our Advantages
| item | description |
| Save energy | The water-cooling type oil free air compressor is the most functional, energy-saving compressor, the compressor air capacity can auto-adjust range from 1/4 to full loading. Eg: the 12m3/min is adjusted from 3-12m3, the starting current is 15A, it can save 80%-90% energy. After start, the half- frequency idle, can save 50% energy. When the air reachesl the setting air pressure, the machine is in half- frequency idle model, if the machine is in long time idle model, the machine will stop automatic, save 100% energy. |
| Low rotating speed | The rotating speed is only 390-580, ensure the run stale with very small vibration, low abrasion, low noise, It can keep the life of piston ring and valve longer. |
|
Simplify the structure, and make the maintenance easier |
In the first stage, the operation is drop from up to down by free fall, this can save the energy cost, normally the first stage would consume 45% energy of the complete machine, free fall design can reduce the abrasion of the piston ring, lengthen the spare part life time. |
| The machine is design in L structure, the third stage is without piston filler, it is very helpful for high pressure air sea, and very convenient for maintenance | |
| The system equipment is combined in 1 pallet, simplify the installation, no need special foundation. |
|
| The air compressor is in 3 stages compress, ensure stable running, easy maintenance and low down the maintenance cost. | |
| material |
The whole piping inside the compressor system is with stainless steel in S304.No rust powder inside the whole system, that is great protect for the food and beverage industry. |
| Temperature control | The first stage compress air in cool temperature, it is cooled by 3-4kg cool water. We need to stable the second stage cylinder temperature, to make sure the cylinder temperature is same with the air, to protect the forming of condensate. The third stage temperature is with oil cooling, so lengthen the piston life time. |
After Sales Service
After checking, within the quality guarantee time, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems
Training: customers can send technician to CHINAMFG factory for 7-10 days training by buyers own charge. Vfine(Chumful) engineer will also make training for customer techinician during installation time.
HangZhou CHINAMFG MACHINERY CO LTD
HangZhou CHUMFUL MACHINERY CO LTD
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| After-sales Service: | Includes |
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| Warranty: | 1year |
| Principle: | Centrifugal Compressor |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2024-04-10